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Home » Ultraweld® Exothermic Connections » Materials, Tools & Accessories » Weld Metal, Molds, & Wear Plates |
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Weld Metal, Molds, & Wear Plates
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Weld Metal
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Size |
Qty. Per Carton |
| ◆ BOM = Bill of Materials |
• The weld metal, a mixture of copper oxide and aluminum, is packaged inindividual,
moisture resistant plastic cartridges.
• Each cartridge is marked with the size.
• The cartridges are packaged in a plastic box containing either 10 units per box
(5 boxes per case) or 20 units per box (10 boxes per case).
• Each box also contains instructions and metal disks.
• One metal disk is used for each connection.
• The plastic box is shrink-wrapped to provide additional moisture protection.
moisture resistant plastic cartridges.
• Each cartridge is marked with the size.
• The cartridges are packaged in a plastic box containing either 10 units per box
(5 boxes per case) or 20 units per box (10 boxes per case).
• Each box also contains instructions and metal disks.
• One metal disk is used for each connection.
• The plastic box is shrink-wrapped to provide additional moisture protection.
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Molds
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• The mold is made of a semi-permanent graphite and is used for making the Ultraweld connection.
• The mold controls the flow and direction of the molten weld metal. • TOP-LIGHT mold cover design greatly improves the ignition process, making the ignition process easier to perform while substantially reducing the reaction emissions. It eliminates flint igniter fouling and significantly extends the igniter life. • Under normal usage, the high temperature graphite mold can last for an average of 50 or more connections. • The smokeless process uses an integrated filter system on the mold and electric ignition of the weld to produce a finished connection with minimal smoke emission. Ideal for indoor and confined space working conditions. • For smokeless process, ignition is accomplished with the use of a rechargeable battery. |
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Wear Plates
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Available Weld Type |
Number of Wear Plates |
| ◆ BOM = Bill of Materials |
*Wear plates only available on 1/0 stranded & larger or Copperweld 7/#10 and larger run and tap cables.
Also available from #2 solid run & tap cables.
Also available from #2 solid run & tap cables.
• Depending on the care and treatment of the mold, it will average 50 or more welds.
• The openings of the mold get worn down due to forcing a mold shut over "out of round" conductors,
the ends of conductors hitting and chipping the openings, etc.
• Wear plates help extend the life of the mold.
• Wear plates can be supplied for all molds for cable sizes; #2 Solid 1/0 AWG through 500 MCM and
Copperweld cable 7/#10 through 19/#6.
• To order, add the suffix "-WP" to the Ultraweld part number. Example: RT-4/04/0B-WP
• The openings of the mold get worn down due to forcing a mold shut over "out of round" conductors,
the ends of conductors hitting and chipping the openings, etc.
• Wear plates help extend the life of the mold.
• Wear plates can be supplied for all molds for cable sizes; #2 Solid 1/0 AWG through 500 MCM and
Copperweld cable 7/#10 through 19/#6.
• To order, add the suffix "-WP" to the Ultraweld part number. Example: RT-4/04/0B-WP
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